End User: Orthoplastics, Bacup
We partnered with Orthoplastics, a repeat-business client, to support their project to expand and future-proof their manufacturing environment. Orthoplastics is a global leader in the development and manufacture of orthopaedic implants and components, helping surgeons transform lives around the world.
By leveraging our expert knowledge and versatile products, we carried out a fit out of an existing single-storey unit to create self-supporting enclosures housing cleanrooms, offices and ancillary areas.
Executed on a fast-track basis, this initiative streamlined processes through single-source contracting, ensuring cost-effectiveness while adhering to fire rating, acoustics, and Good Manufacturing Practice (GMP) requirements.
Our objective was clear: to create a space that meets the highest standards of facility and regulatory compliance, while also accommodating future business growth and adaptability. This entailed constructing a facility ready for forthcoming developments in advanced manufacturing.
We utilised our Mediline partition system, Norwood doors, walk-on ceilings, glazing, and flooring solutions to construct cleanroom areas, a machine enclosure, and office spaces. These components offer versatility and are fully demountable, granting Orthoplastics the flexibility to reconfigure spaces as their business evolves. Such adaptability is crucial for maintaining compliance with both facility and regulatory standards, allowing the facility to adapt to changing production needs and industry criteria.
Developing a comprehensive fire strategy was vital. Our team installed an 11-meter-high fire compartment wall, triple-glazed fire-rated windows, and external fire door escapes. We also incorporated an existing mezzanine, building our walls underneath to create an integrated structure.
By acting as the sole contractor, we simplified the process for Orthoplastics, delivering the project swiftly and efficiently. This streamlined approach not only reduced costs but also minimized potential delays. Our collaboration resulted in a state-of-the-art facility that not only complies with current industry standards but is also primed for future advancements. Our solutions ensured the creation of a completed and compliant cleanroom environment that supports Orthoplastics’ objectives for quality assurance and adaptability.
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The Global Packing Centre, GMP Grade D Packing Cells,
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Blue Chip Client
Quality Assurance Laboratory at the Manufacturing Facility
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Process Rooms at the High Hazard Tablet Facility
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